PLUG-IN HYBRID PUSH TUG NAMED IN US

Aug 29, 2023 | Shipbuilding & ship repair news

US operator Kirby Inland Marine, a subsidiary of Kirby Corporation, has christened the ‘Green Diamond’, the first US plug-in hybrid electric inland towing vessel, at a ceremony in Houston.

The vessel will be time chartered by Shell Trading (US), which will use the boat to push barges throughout the Houston port region. Shell Energy Solutions is providing electrical power matched 100% by Green-e certified renewable energy certificates to charge the vessel’s battery system.

Kirby Inland Marine President Christian O’Neil said: “We are excited to be the first to market with a plug-in hybrid inland towing vessel. Barge transportation is already the cleanest and greenest way to move a wide variety of cargoes in America, and we are working to make it cleaner and greener. Our customers who are focused on reducing their emissions want more efficient options. This solution is available today.”

The Green Diamond is the product of collaboration among many Kirby-owned companies. The vessel was constructed by San Jac Marine, Kirby’s shipyard. Stewart & Stevenson Manufacturing Technologies, another Kirby company, designed and installed the power management, control and propulsion systems. Various other vendors provided key systems for the first-of-its-kind vessel.

Propulsion is provided by two 575kW Danfoss electric motors that can be driven either by the Corvus Orca series battery system, which provides 1243kWH of power, or, if needed, onboard Caterpillar generators. A Shell New Energies US-owned charging system purchased from Zinus will be used for dockside charging of the battery system, allowing the vessel to operate on trips within the Houston area without  needing to start the generators. According to Kirby’s modelling, when operating on shore supplied power, the fuel use can be reduced by almost 80%, resulting in an estimated 88-95% reduction in emissions of NOx, CO and hydrocarbons. Engine run time can be reduced between 93% and 98% compared to a conventional inland towing vessel. When in hybrid mode with the generators running, the boat is expected to have an estimated 27% reduction in emissions compared to a conventional towing vessel.

Mitch Jones, VP San Jac Marine said: “The plug-in hybrid design offers numerous advantages for towboats in certain trades. We are already looking at building follow-on vessels.”

Stewart and Stevenson EVP Chad Joost added: “As a leader in electric fracturing equipment, Stewart & Stevenson already has a proven track record of high horsepower electric systems that save energy and reduce emissions in the oilfield. We were able to adapt that patented technology to the marine environment and enable this vessel to operate on shore power and charge the batteries while on dock, then get underway on battery power. On extended trips, the generators will be used to supply power to the motors and charge the batteries. All of this happens seamlessly through Stewart and Stevenson’s power management system.”

O’Neil concluded : “We expect the Green Diamond, with its unique ‘Eco-Tug’ logo, to be a fixture in the Port of Houston for years to come.”

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